Manufacturing Engineering & Technology.
Kalpakjian, Serope.
Manufacturing Engineering & Technology. - 6th ed. - 1 online resource (1205 pages)
Cover -- Contents -- Preface -- About the Authors -- General Introduction -- I.1 What Is Manufacturing? -- I.2 Product Design and Concurrent Engineering -- I.3 Design for Manufacture, Assembly, Disassembly, and Service -- I.4 Green Design and Manufacturing -- I.5 Selection of Materials -- I.6 Selection of Manufacturing Processes -- I.7 Computer-integrated Manufacturing -- I.8 Quality Assurance and Total Quality Management -- I.9 Lean Production and Agile Manufacturing -- I.10 Manufacturing Costs and Global Competition -- I.11 General Trends in Manufacturing -- Part I: Fundamentals of Materials: Their Behavior and Manufacturing Properties -- 1 The Structure of Metals -- 1.1 Introduction -- 1.2 Types of Atomic Bonds -- 1.3 The Crystal Structure of Metals -- 1.4 Deformation and Strength of Single Crystals -- 1.5 Grains and Grain Boundaries -- 1.6 Plastic Deformation of Polycrystalline Metals -- 1.7 Recovery, Recrystallization, and Grain Growth -- 1.8 Cold, Warm, and Hot Working -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 2 Mechanical Behavior, Testing, and Manufacturing Properties of Materials -- 2.1 Introduction -- 2.2 Tension -- 2.3 Compression -- 2.4 Torsion -- 2.5 Bending (Flexure) -- 2.6 Hardness -- 2.7 Fatigue -- 2.8 Creep -- 2.9 Impact -- 2.10 Failure and Fracture of Materials in Manufacturing and in Service -- 2.11 Residual Stresses -- 2.12 Work, Heat, and Temperature -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 3 Physical Properties of Materials -- 3.1 Introduction -- 3.2 Density -- 3.3 Melting Point -- 3.4 Specific Heat -- 3.5 Thermal Conductivity -- 3.6 Thermal Expansion -- 3.7 Electrical, Magnetic, and Optical Properties. 3.8 Corrosion Resistance -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 4 Metal Alloys: Their Structure and Strengthening by Heat Treatment -- 4.1 Introduction -- 4.2 Structure of Alloys -- 4.3 Phase Diagrams -- 4.4 The Iron-Carbon System -- 4.5 The Iron-Iron-carbide Phase Diagram and the Development of Microstructures in Steels -- 4.6 Cast Irons -- 4.7 Heat Treatment of Ferrous Alloys -- 4.8 Hardenability of Ferrous Alloys -- 4.9 Heat Treatment of Nonferrous Alloys and Stainless Steels -- 4.10 Case Hardening -- 4.11 Annealing -- 4.12 Heat-treating Furnaces and Equipment -- 4.13 Design Considerations for Heat Treating -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 5 Ferrous Metals and Alloys: Production, General Properties, and Applications -- 5.1 Introduction -- 5.2 Production of Iron and Steel -- 5.3 Casting of Ingots -- 5.4 Continuous Casting -- 5.5 Carbon and Alloy Steels -- 5.6 Stainless Steels -- 5.7 Tool and Die Steels -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 6 Nonferrous Metals and Alloys: Production, General Properties, and Applications -- 6.1 Introduction -- 6.2 Aluminum and Aluminum Alloys -- 6.3 Magnesium and Magnesium Alloys -- 6.4 Copper and Copper Alloys -- 6.5 Nickel and Nickel Alloys -- 6.6 Superalloys -- 6.7 Titanium and Titanium Alloys -- 6.8 Refractory Metals and Alloys -- 6.9 Beryllium -- 6.10 Zirconium -- 6.11 Low-melting Alloys -- 6.12 Precious Metals -- 6.13 Shape-memory Alloys (Smart Materials) -- 6.14 Amorphous Alloys (Metallic Glasses) -- 6.15 Metal Foams -- Summary -- Key Terms -- Bibliography -- Review Questions. Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 7 Polymers: Structure, General Properties, and Applications -- 7.1 Introduction -- 7.2 The Structure of Polymers -- 7.3 Thermoplastics -- 7.4 Thermosetting Plastics -- 7.5 Additives in Plastics -- 7.6 General Properties and Applications of Thermoplastics -- 7.7 General Properties and Applications of Thermosetting Plastics -- 7.8 Biodegradable Plastics -- 7.9 Elastomers (Rubbers) -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 8 Ceramics, Graphite, Diamond, and Nanomaterials: Structure, General Properties, and Applications -- 8.1 Introduction -- 8.2 The Structure of Ceramics -- 8.3 General Properties and Applications of Ceramics -- 8.4 Glasses -- 8.5 Glass Ceramics -- 8.6 Graphite -- 8.7 Diamond -- 8.8 Nanomaterials -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 9 Composite Materials: Structure, General Properties, and Applications -- 9.1 Introduction -- 9.2 The Structure of Reinforced Plastics -- 9.3 Properties of Reinforced Plastics -- 9.4 Applications of Reinforced Plastics -- 9.5 Metal-matrix Composites -- 9.6 Ceramic-matrix Composites -- 9.7 Other Composites -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- Part II: Metal-Casting Processes and Equipment -- 10 Fundamentals of Metal Casting -- 10.1 Introduction -- 10.2 Solidification of Metals -- 10.3 Fluid Flow -- 10.4 Fluidity of Molten Metal -- 10.5 Heat Transfer -- 10.6 Defects -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects. 11 Metal-Casting Processes and Equipment -- 11.1 Introduction -- 11.2 Expendable-mold, Permanent-pattern Casting Processes -- 11.3 Expendable-mold, Expendable-pattern Casting Processes -- 11.4 Permanent-mold Casting Processes -- 11.5 Casting Techniques for Single-crystal Components -- 11.6 Rapid Solidification -- 11.7 Inspection of Castings -- 11.8 Melting Practice and Furnaces -- 11.9 Foundries and Foundry Automation -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 12 Metal Casting: Design, Materials, and Economics -- 12.1 Introduction -- 12.2 Design Considerations in Casting -- 12.3 Casting Alloys -- 12.4 Economics of Casting -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- Part III: Forming and Shaping Processes and Equipment -- 13 Metal-Rolling Processes and Equipment -- 13.1 Introduction -- 13.2 The Flat-rolling Process -- 13.3 Flat-rolling Practice -- 13.4 Rolling Mills -- 13.5 Various Rolling Processes and Mills -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 14 Metal-Forging Processes and Equipment -- 14.1 Introduction -- 14.2 Open-die Forging -- 14.3 Impression-die and Closed-die Forging -- 14.4 Various Forging Operations -- 14.5 Forgeability of Metals -- Forging Defects -- 14.6 Die Design, Die Materials, and Lubrication -- 14.7 Die-manufacturing Methods and Die Failures -- 14.8 Forging Machines -- 14.9 Economics of Forging -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 15 Metal Extrusion and Drawing Processes and Equipment -- 15.1 Introduction. 15.2 The Extrusion Process -- 15.3 Hot Extrusion -- 15.4 Cold Extrusion -- 15.5 Extrusion Defects -- 15.6 Extrusion Equipment -- 15.7 The Drawing Process -- 15.8 Drawing Practice -- 15.9 Drawing Defects and Residual Stresses -- 15.10 Drawing Equipment -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 16 Sheet-Metal Forming Processes and Equipment -- 16.1 Introduction -- 16.2 Shearing -- 16.3 Sheet-metal Characteristics and Formability -- 16.4 Formability Tests for Sheet Metals -- 16.5 Bending Sheets, Plates, and Tubes -- 16.6 Miscellaneous Bending and Related Operations -- 16.7 Deep Drawing -- 16.8 Rubber Forming and Hydroforming -- 16.9 Spinning -- 16.10 Superplastic Forming -- 16.11 Specialized Forming Processes -- 16.12 Manufacturing of Metal Honeycomb Structures -- 16.13 Design Considerations in Sheet-metal Forming -- 16.14 Equipment for Sheet-metal Forming -- 16.15 Economics of Sheet-forming Operations -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 17 Powder-Metal Processing and Equipment -- 17.1 Introduction -- 17.2 Production of Metal Powders -- 17.3 Compaction of Metal Powders -- 17.4 Sintering -- 17.5 Secondary and Finishing Operations -- 17.6 Design Considerations -- 17.7 Process Capabilities -- 17.8 Economics of Powder Metallurgy -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 18 Ceramics, Glasses, and Superconductors: Processing and Equipment -- 18.1 Introduction -- 18.2 Shaping Ceramics -- 18.3 Forming and Shaping of Glass -- 18.4 Techniques for Strengthening and Annealing Glass -- 18.5 Design Considerations for Ceramics and Glasses. 18.6 Processing of Superconductors.
9788131740040
Electronic books.
670.42
Manufacturing Engineering & Technology. - 6th ed. - 1 online resource (1205 pages)
Cover -- Contents -- Preface -- About the Authors -- General Introduction -- I.1 What Is Manufacturing? -- I.2 Product Design and Concurrent Engineering -- I.3 Design for Manufacture, Assembly, Disassembly, and Service -- I.4 Green Design and Manufacturing -- I.5 Selection of Materials -- I.6 Selection of Manufacturing Processes -- I.7 Computer-integrated Manufacturing -- I.8 Quality Assurance and Total Quality Management -- I.9 Lean Production and Agile Manufacturing -- I.10 Manufacturing Costs and Global Competition -- I.11 General Trends in Manufacturing -- Part I: Fundamentals of Materials: Their Behavior and Manufacturing Properties -- 1 The Structure of Metals -- 1.1 Introduction -- 1.2 Types of Atomic Bonds -- 1.3 The Crystal Structure of Metals -- 1.4 Deformation and Strength of Single Crystals -- 1.5 Grains and Grain Boundaries -- 1.6 Plastic Deformation of Polycrystalline Metals -- 1.7 Recovery, Recrystallization, and Grain Growth -- 1.8 Cold, Warm, and Hot Working -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 2 Mechanical Behavior, Testing, and Manufacturing Properties of Materials -- 2.1 Introduction -- 2.2 Tension -- 2.3 Compression -- 2.4 Torsion -- 2.5 Bending (Flexure) -- 2.6 Hardness -- 2.7 Fatigue -- 2.8 Creep -- 2.9 Impact -- 2.10 Failure and Fracture of Materials in Manufacturing and in Service -- 2.11 Residual Stresses -- 2.12 Work, Heat, and Temperature -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 3 Physical Properties of Materials -- 3.1 Introduction -- 3.2 Density -- 3.3 Melting Point -- 3.4 Specific Heat -- 3.5 Thermal Conductivity -- 3.6 Thermal Expansion -- 3.7 Electrical, Magnetic, and Optical Properties. 3.8 Corrosion Resistance -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 4 Metal Alloys: Their Structure and Strengthening by Heat Treatment -- 4.1 Introduction -- 4.2 Structure of Alloys -- 4.3 Phase Diagrams -- 4.4 The Iron-Carbon System -- 4.5 The Iron-Iron-carbide Phase Diagram and the Development of Microstructures in Steels -- 4.6 Cast Irons -- 4.7 Heat Treatment of Ferrous Alloys -- 4.8 Hardenability of Ferrous Alloys -- 4.9 Heat Treatment of Nonferrous Alloys and Stainless Steels -- 4.10 Case Hardening -- 4.11 Annealing -- 4.12 Heat-treating Furnaces and Equipment -- 4.13 Design Considerations for Heat Treating -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 5 Ferrous Metals and Alloys: Production, General Properties, and Applications -- 5.1 Introduction -- 5.2 Production of Iron and Steel -- 5.3 Casting of Ingots -- 5.4 Continuous Casting -- 5.5 Carbon and Alloy Steels -- 5.6 Stainless Steels -- 5.7 Tool and Die Steels -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 6 Nonferrous Metals and Alloys: Production, General Properties, and Applications -- 6.1 Introduction -- 6.2 Aluminum and Aluminum Alloys -- 6.3 Magnesium and Magnesium Alloys -- 6.4 Copper and Copper Alloys -- 6.5 Nickel and Nickel Alloys -- 6.6 Superalloys -- 6.7 Titanium and Titanium Alloys -- 6.8 Refractory Metals and Alloys -- 6.9 Beryllium -- 6.10 Zirconium -- 6.11 Low-melting Alloys -- 6.12 Precious Metals -- 6.13 Shape-memory Alloys (Smart Materials) -- 6.14 Amorphous Alloys (Metallic Glasses) -- 6.15 Metal Foams -- Summary -- Key Terms -- Bibliography -- Review Questions. Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 7 Polymers: Structure, General Properties, and Applications -- 7.1 Introduction -- 7.2 The Structure of Polymers -- 7.3 Thermoplastics -- 7.4 Thermosetting Plastics -- 7.5 Additives in Plastics -- 7.6 General Properties and Applications of Thermoplastics -- 7.7 General Properties and Applications of Thermosetting Plastics -- 7.8 Biodegradable Plastics -- 7.9 Elastomers (Rubbers) -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 8 Ceramics, Graphite, Diamond, and Nanomaterials: Structure, General Properties, and Applications -- 8.1 Introduction -- 8.2 The Structure of Ceramics -- 8.3 General Properties and Applications of Ceramics -- 8.4 Glasses -- 8.5 Glass Ceramics -- 8.6 Graphite -- 8.7 Diamond -- 8.8 Nanomaterials -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 9 Composite Materials: Structure, General Properties, and Applications -- 9.1 Introduction -- 9.2 The Structure of Reinforced Plastics -- 9.3 Properties of Reinforced Plastics -- 9.4 Applications of Reinforced Plastics -- 9.5 Metal-matrix Composites -- 9.6 Ceramic-matrix Composites -- 9.7 Other Composites -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- Part II: Metal-Casting Processes and Equipment -- 10 Fundamentals of Metal Casting -- 10.1 Introduction -- 10.2 Solidification of Metals -- 10.3 Fluid Flow -- 10.4 Fluidity of Molten Metal -- 10.5 Heat Transfer -- 10.6 Defects -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects. 11 Metal-Casting Processes and Equipment -- 11.1 Introduction -- 11.2 Expendable-mold, Permanent-pattern Casting Processes -- 11.3 Expendable-mold, Expendable-pattern Casting Processes -- 11.4 Permanent-mold Casting Processes -- 11.5 Casting Techniques for Single-crystal Components -- 11.6 Rapid Solidification -- 11.7 Inspection of Castings -- 11.8 Melting Practice and Furnaces -- 11.9 Foundries and Foundry Automation -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 12 Metal Casting: Design, Materials, and Economics -- 12.1 Introduction -- 12.2 Design Considerations in Casting -- 12.3 Casting Alloys -- 12.4 Economics of Casting -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- Part III: Forming and Shaping Processes and Equipment -- 13 Metal-Rolling Processes and Equipment -- 13.1 Introduction -- 13.2 The Flat-rolling Process -- 13.3 Flat-rolling Practice -- 13.4 Rolling Mills -- 13.5 Various Rolling Processes and Mills -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 14 Metal-Forging Processes and Equipment -- 14.1 Introduction -- 14.2 Open-die Forging -- 14.3 Impression-die and Closed-die Forging -- 14.4 Various Forging Operations -- 14.5 Forgeability of Metals -- Forging Defects -- 14.6 Die Design, Die Materials, and Lubrication -- 14.7 Die-manufacturing Methods and Die Failures -- 14.8 Forging Machines -- 14.9 Economics of Forging -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 15 Metal Extrusion and Drawing Processes and Equipment -- 15.1 Introduction. 15.2 The Extrusion Process -- 15.3 Hot Extrusion -- 15.4 Cold Extrusion -- 15.5 Extrusion Defects -- 15.6 Extrusion Equipment -- 15.7 The Drawing Process -- 15.8 Drawing Practice -- 15.9 Drawing Defects and Residual Stresses -- 15.10 Drawing Equipment -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 16 Sheet-Metal Forming Processes and Equipment -- 16.1 Introduction -- 16.2 Shearing -- 16.3 Sheet-metal Characteristics and Formability -- 16.4 Formability Tests for Sheet Metals -- 16.5 Bending Sheets, Plates, and Tubes -- 16.6 Miscellaneous Bending and Related Operations -- 16.7 Deep Drawing -- 16.8 Rubber Forming and Hydroforming -- 16.9 Spinning -- 16.10 Superplastic Forming -- 16.11 Specialized Forming Processes -- 16.12 Manufacturing of Metal Honeycomb Structures -- 16.13 Design Considerations in Sheet-metal Forming -- 16.14 Equipment for Sheet-metal Forming -- 16.15 Economics of Sheet-forming Operations -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 17 Powder-Metal Processing and Equipment -- 17.1 Introduction -- 17.2 Production of Metal Powders -- 17.3 Compaction of Metal Powders -- 17.4 Sintering -- 17.5 Secondary and Finishing Operations -- 17.6 Design Considerations -- 17.7 Process Capabilities -- 17.8 Economics of Powder Metallurgy -- Summary -- Key Terms -- Bibliography -- Review Questions -- Qualitative Problems -- Quantitative Problems -- Synthesis, Design, and Projects -- 18 Ceramics, Glasses, and Superconductors: Processing and Equipment -- 18.1 Introduction -- 18.2 Shaping Ceramics -- 18.3 Forming and Shaping of Glass -- 18.4 Techniques for Strengthening and Annealing Glass -- 18.5 Design Considerations for Ceramics and Glasses. 18.6 Processing of Superconductors.
9788131740040
Electronic books.
670.42